Tips For Maintaining The Diaphragm pumps
Diaphragm pumps are used to transport fluids in a variety of industrial applications. These pumps are very popular because of their simple design and easy operation. Since it is a machine, there will be some faults. If your diaphragm pump encounters any problems during use or installation, you can troubleshoot and repair them as soon as possible. This article provides tips on troubleshooting and maintenance of diaphragm pumps.
Let's see, now, what are all the steps to properly maintain your diaphragm pump:
1. Remove oil from inside the pump
2. Remove the pump head
3. Remove the diaphragm
4. Position the axial sleeve hole perpendicular to the shaft, then position the piston at the highest point.
5. Grease the internal hole of the diaphragm and place it in its seat.
6. Rotate the pump shaft until the diaphragm is on the piston, then screw tight
7. Grease the new gaskets and replace the previous ones on the head
8. Rotate the shaft to bring the piston downwards, then mark it
9. After greasing the outside of the diaphragm, reposition the head by tightening the 4 cross-head screws using a torque wrench.
10. Remove the valve cap, valve and gaskets; replace all and reinstall the valve cap.
11. Fill with oil by tilting the pump to one side to let the air escape, then rotate the shaft as far as the lower point of the piston; tilt the pump and wait about 1 minute for the air to escape.
12. Repeat the process on all other pistons and top the oil up to the correct level
In addition to routine maintenance, pump failures or sudden failures may also occur.
Knowing how to recognize early warning signs, such as uneven pressure, deformation of certain components, excessive pulsation, or sudden drop in oil level, can prevent greater damage.
Similarly, running quickly in the event of a strange failure can extend the life of the industrial diaphragm pump.
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